POLYBAC #1111 - POLYGEM, Inc.

3. PRODUCT DESCRIPTION
POLYBAC #1111 is a 100% solids, two component, non-sag epoxy paste specifically formulated for vertical and overhead concrete restoration.

POLYBAC #1111 is used to repair notch spalls, cracks fissures, broken corners and rough areas in bridges and other concrete structures.

Mix POLYBAC #1111 with 1 part aggregate by volume to prepare mortar compound.

Advantages / Features

MEETS CRITERIA FOR ASTM C-881, TYPES III, GRADE 3, CLASS B & C
CAN RE APPLIED TO VERTICAL HORIZONTAL AND OVERHEAD SURFACES
EASILY MIXED, TROWELED AND FEATHEREDGED
BONDS WELL TO DAMP SURFACES
EXCELLENT CHEMICAL AND WEAR RESISTANCE
DOT APPROVALS

Uses

Resinous Binder (gallons) Silica Sand (gallons) Mortar approx. (gallons)

1 +1 1.6

1 +2 2.2

Mortar (Binder + Sand) Coverage (sq. ft.) Thickness (inches)

1 gal 12.6 1/8

1 gal 6.4 1/4

4. APPLICATION INSTRUCTIONS

Surface should be prepared by using conventional cleaning methods such as acid etching, disc grinding, sandblasting or power washing. The surface to be covered should be free of loose materials, paints, sealants or oils.
Blend 2 parts A (Resin) to 1 part B (Hardener) by volume. Mix with low speed drill until uniform in color. Maintain ingredients above 50° F.
Apply aggregate to epoxy mixture and blend with low speed mixing drill until desired consistency is achieved.
Apply to prepared surface with trowel or putty knife. Dip applicator into #20 solvent before troweling to obtain smooth surface.

Consult Polygem for additional technical instructions

Packaging
3 and 15 gallon kits

5.TECHNICAL DATA

Performance Properties

Test Test Method Results

Compressive Strength ASTM D-695 14,000 psi (min)

Tensile Strength ASTM D-638 5,500 psi (min)

Bond Strength ASTM C-882 14 days 2,450 psi

Elongation at Break 34%

Pot Life @ 75° F (1 quart) 35 minutes

Cure Time @ 75° F 24 hours

Viscosity Paste

Mixed Color Gray

Mix Ratio 2:1 by volume

Polygem, Inc. warrants its products to be free of manufacturing defects and that, at the time and place of shipment, our material will meet current physical properties when applied within Polygem’s directions and tested in accordance with ASTM and Polygem standards. Polygem, Inc’s liability is limited to replacement of material found defective. As Polygem, Inc. has no control over the use to which others may put its products, it is recommended that the product be tested to determine if suitable for a specific application and/or our information is valid in a particular circumstance. Responsibility remains with the architect or engineer, contractor and owner for the design, application and proper installation of each product. Nothing contained herein shall be construed to be a recommendation to use or as a license to operate under or to infringe any existing patents.

Data sheets are subject to change without notice, for latest revision check our website at www.polygem.com