POLYBAC® #1183 - POLYGEM, Inc.

3. PRODUCT DESCRIPTION
POLYBAC HI-MODULUS #1183 GEL is a 100% solids, two component, moisture insensitive epoxy adhesive. POLYBAC HI-MODS are formulated polysulfide free, to bond to new concrete, sound hardened concrete and many other pourous substrates. POLYBAC HI-MODS permanently bond to concrete, steel and timber to provide a high strength, structurally sound patch.

POLYBAC #1183 HI-MOD GEL is a non-sag, thixotropic formula designed for horizontal, vertical and overhead applications. POLYBAC #1183 is a multi-purpose gel commonly used to seal mortar joints in block foundations, structurally seal non-leaking cracks in walls, floors and ceilings, repair spalls, mount ports and seal cracks prior to injection. In addition, POLYBAC #1183 can be utilized as a pick-proof sealant around windows, doors, lock-ups, etc. in correctional facilities. POLYBAC #1183 meets the criteria for ASTMG-881,Type I, II, IV, V, Grade 3, Glass B & C.

4. APPLICATION INSTRUCTIONS

Surface should be prepared by using conventional cleaning methods such as acid etching, disc grinding, sandblasting or power washing. The surface to be covered should be free of loose materials, paints, sealants or oils.
Mix POLYBAC #1183 separate cardboard. Using a trowel, mix 1 part A (Resin) to 1 part B (Hardener) until uniform in color. DO NOT ADD SOLVENTS!
Apply to prepared surface with brush, roller, squeegee, or trowel. For pressure injection, refer to Recommended Concrete Crack Repair.
When preparing mortar, mix 3 parts aggregate to blended material with slow speed mixing paddle. Clean tools with #20 solvent. Dip trowel in #20 solvent to obtain smooth consistency of epoxy.

Consult Polygem for additional technical instructions

Packaging
2, 4, 10 gallon kits
22oz. cartridge

5.TECHNICAL DATA

Performance Properties

Test Test Method Results

Viscosity @ 75° F (mixed) Non-Sag Gel

Consistency Petroleum Jelly

ASTM C-881, Type I, II, IV, V Class B & C Grade 3

Tensile Strength ASTM D-638 8,420 psi (min)

Tensile Elongation ASTM D-638 2%

Compressive Strength ASTM D-695 10,800 psi (min)

Compressive Modulus ASTM D-695 310,000 psi (min)

Bond Strength ASTM C-882 2,100

Linear Coefficient of Shrinkage <1%

Water Absorption ASTM D-570 1% maximum

Shore D Hardness 85-80

Pot Life @ 75° F (½ gallon) 45 minutes

Cure Time @ 75° F 16-24 hours

Ratio 1:1 by volume

Polygem, Inc. warrants its products to be free of manufacturing defects and that, at the time and place of shipment, our material will meet current physical properties when applied within Polygem’s directions and tested in accordance with ASTM and Polygem standards. Polygem, Inc’s liability is limited to replacement of material found defective. As Polygem, Inc. has no control over the use to which others may put its products, it is recommended that the product be tested to determine if suitable for a specific application and/or our information is valid in a particular circumstance. Responsibility remains with the architect or engineer, contractor and owner for the design, application and proper installation of each product. Nothing contained herein shall be construed to be a recommendation to use or as a license to operate under or to infringe any existing patents.

Data sheets are subject to change without notice, for latest revision check our website at www.polygem.com